Depending on the size of the warehouse we are discussing; the energy costs related to the lighting withing and even outside the warehouse can vary. But no matter what size, shape, or capacity a warehouse operation runs out of they all have one thing in common and that’s lighting expenses.

This is a common struggle for facility managers: trying to save money with the money that they have. And upgrading or investing in a new lighting system although can save money and produce a positive ROI overtime; can cause troubles considering it costs money upfront.

This post is here to identify the main points and benefits of a good lighting technology (LED), how it can improve a warehouse or factory facility, and how you can actually cut the upfront investment costs down significantly to make the investment even more-so worthwhile.

Improve safety through a better lighting system. In almost every aspect of the word quality; LED is the winner, especially in industrial applications. Firstly, if you’ve ever (or are currently) experiencing an issue with flickering or buzzing lights inside or out of your facility: you most like have metal halide or HPS fixtures in place. With LED they will never flicker or buzz not even near the ending of their lifespan.

Secondly, if you are experiencing an issue with dim lights just a few years after you’ve installed your MH or HPS light sources; you are experiencing a negative side effect of having these technologies. They are susceptible to higher lumen depreciation at a much faster rate than LED products do. Don’t get it wrong though, LED products still do safely and securely.

Decrease lighting bill costs. Did you know that you are burning up energy that you don’t really have to be burning up? It’s true, technologies such as metal halide are literally eating up 50% more energy than you would be with LED products installed. If you could reduce your lighting bill costs by 50% or more, what benefits could you see? For starters it would improve your bottom line. Otherwise, if you are proud to be a green company this could be just another way to further that mission and prove you are doing everything is takes to cut down on waste as much as possible. The list could go on but the main benefit that makes almost every person want to make the switch to LED is the 50% or more reduction in lighting costs month to month.

More Ways to Decrease Your Lighting Costs

Here we list a few ways that you can actually decrease your investment cost on a new LED lighting system in your DesignLights Consortium is, in basic terms, your rebate will more likely be better than just DLC standard.

Longer bulb life = Less Maintenance. LED technology is know to last 2-3 or even 4 times longer than other light sources out there. By upgrading to an LED system in your warehouse you are reducing the amount of times you need to pay someone to replace your burnt out lights. This can get especially pricey since most warehouses have high bay lighting which is typically high in the air. If you have 30, 40, or 50+ lights this can get very expensive for a warehouse facility. By opting in for a longer life light source (such as LED) you are going to reduce your maintenance costs dramatically (by 2-3 times).

Some Common Questions

Here are some very common questions that we are asked regarding lighting for a warehouse:

What exactly are the lighting fixtures used in warehouses and factories?

While an office in a warehouse will use the same lighting as any other office would (panels and tubes), the main floor and area of the warehouse is what we are talking about.

Typically people install high ceiling spaces.

What is a retrofit? And should I retrofit?

Demand for the electric cars has been on upward trend over the last few years. However, manufacturers and car owners still face a challenge due to the limited battery capacity which necessitates the need to keep on recharging after traveling a certain distance.

Despite the benefits of charging the electric cars at home, most residential installations, especially the older ones, may not support the systems. But the consumers can upgrade these to accommodate the additional load. The upgrade depends on the existing wiring, panel, capacity and charging station power requirements.

electrical wiring and capacity, and the charger voltage and level. The electric car owner must first decide on the preferred type of charger and time, and then compare its power requirements with the existing capacity at home.

Some chargers require 120V while others work on 240V and each takes different times to fully charge the batteries.  Higher voltages will require dedicated circuits and upgraded wiring, breakers, panel and service entrance.

Other upgrades include the price plan, metering, and compatible outlets or provision for hard-wiring. If you are installing a DC charging is very fast; it uses about 400-volt direct current and is capable of reaching full charge in about 15 minutes. This is a complicated method and may require significant upgrades in the home electrical system. It is also very expensive and rarely used for home charging.

upgrade your wiring or install the product if you system capacity can support it.

It is essential to ensure that the electrical panel and dedicated circuit have the capacity to handle the system. The installation of the charging station is similar to other high power equipment, such as clothes dryer, and should comply with all the electrical codes and requirements.

Each charging station should be on its own dedicated circuit with adequate capacity and protection. However, the it can still be connected to an existing 40 Amp circuit, such as the one for the kitchen, provided that there is a locking mechanism to ensure that only one load is connected at a time.

Charge stations may be hardwired or plug-equipped to connect to the electrical outlet. For the plug type charger, you will need to have an electrician to wire the compatible electrical receptacle according to the codes.

You may add ventilation to improve the cooling of the charge station if it is in a location with poor air circulation.

Charging electric cars at home is the desire of the majority of EV owners. It cuts down on the cost and time to drive and wait at a public charge station. In addition, it does not interfere with the daily activities of the electric car owners since they can charge at night.

Unfortunately, there are several homes without the provision or capacity to support the charging stations. However, the EV owners can consult the car dealers, and then engage qualified electricians in upgrading the existing electrical wiring. This will enable them to conveniently charge at home.

Like upgrades in the cell phone industry, the electrical industry has developed great new ways to serve and protect home owners. One of the best inventions of the past few decades is the GFI outlet.

What is a GFI outlet?

GFI stands for fault circuit interrupter. In layman’s terms it is the little button that sits between the two outlets in a double wall outlet. Some of these have a red test button and white set button and others have two white buttons.

What this means for those who have these new breakers is that instead of blowing a fuse or tripping a circuit breaker during an overload, the button will pop out and there will be no electricity in that outlet. It also will react if an electrical device comes in contact with water eliminating the possibility of shock.

You will find these safety devices around areas that may be subjected to damp areas like bathrooms, kitchens, hot tubs, swimming pools and outside plugs.GFIs are installed on electrical outlets to regulate power and direct currents. In most areas they are required by code to be placed in strategic areas.

What could be wrong?

There could be several different issues. However, we need to inspect a unit. It is not an answer we can readily answer over the phone. It could be the actual receptacle and it could be wiring leading to the receptacle. It is not a DIY job. This is a job for someone who knows how to cut the current so there are no live wires and investigate wall deep.

Underwriter’s Laboratories, LLC says, “By installing GFCIs in every home in the United States, the U.S. Consumer Product Safety Commission estimates that more than two-thirds of the approximately 300 electrocutions occurring each year could be prevented.”

A working unit could save your life or the life of one of your family members. You want a license, bonded professional to handle this repair.

Things to tell your electrician

There are things you can check prior to the arrival of your service professional which may give him a head start on repairs. Are all other outlets in the area active or not? Have you checked your circuit breaker to see if it has not shut down the zone?

There is another thing to keep in mind. If you have an older home or condo you can have new GFI’s installed where you need them – in the bathroom, kitchen or wherever. It is an investment in the value of your home and your peace of mind.

Early Christmas morning in Stamford, Connecticut, the fire department rushed to the aid of Madonna Badger’s family as their home was engulfed in flames. The simple act of discarding ashes from the fireplace turned deadly when those ashes were not fully extinguished, sparking the blaze from outside the home. The heartbreaking news that both of Badger’s parents and her three young daughters perished in the fire turned what would normally be a joyous holiday into a time of mourning for friends, family, and community members in Stamford. Our hope, at ElectricMan Inc. is that this sad story will help drive home the message that smoke detectors are the most important safety feature that you can have in your home.

Whenever looking at electrical devices or equipment, many people are confused by the difference between amps and volts, making it difficult for them to understand the purpose of each. By learning what each of these important electrical terms means, you can better use your electrical devices in a safe manner, which will help you avoid any electrical shocks, tripped breakers or other electrical mishaps.

Amps

One of the easiest ways to understand the difference between these electrical terms is to look at them from a more physical viewpoint. In order to do this, we will compare each with its plumbing equivalent. Imagine water running through a hose. Simply put, amps are just like the water that is flowing through the hose.

Volts

The amount of water running through a hose depends largely on the pressure that is forcing the water through the hose. In electrical terms, the amount of pressure forcing electricity through the wire is referred to as Volts. Whenever you combine the two, and multiply Amps x Volts, you get Watts. Watts would be the equivalent of the amount of electricity that is coming out of the wire at any given moment (Amps) and the amount of pressure pushing the electricity through the wire (Volts).

One of the most important reasons to understand these terms is to keep them in mind when using several different devices and appliances on a single circuit in your home. Each circuit in your home is protected by a circuit breaker that is designed to shut off the flow of power if the circuit becomes overloaded. By understanding how much electricity each appliance is designed to draw, you can more safely and effectively spread your appliances across your circuits.

If you notice that you have a circuit that is frequently tripping, or showing other signs of power drain, call an electrician right away. This could be a sign of deeper issues. If you are interested in more information about this or other electrical topics, our team at The Electric Connection has put together a solid list of related tips and articles in our website.